Capsule Weight Monitoring Machine
CVS Automatic Capsule Weight Monitoring Machine can be used as a replacement of manual inspection of filling inaccuracy, even as an updated version of manual inspection. The machine keeps sampling automatically from the outlet of capsule filling machine to inspect weights, with a real-time monitor to display weights. When the weight exceeds setting range, it alarms operators and take out unqualified samples. Meantime, it isolates the risky-filled part of capsules and makes sure judged product...
CVS Automatic Capsule Weight Monitoring Machine can be used as a replacement of manual inspection of filling inaccuracy, even as an updated version of manual inspection. The machine keeps sampling automatically from the outlet of capsule filling machine to inspect weights, with a real-time monitor to display weights. When the weight exceeds setting range, it alarms operators and take out unqualified samples. Meantime, it isolates the risky-filled part of capsules and makes sure judged products are all right filled.
◇ Connect to the capsule filling machine, sampling continuously 24 hours a day, hence filling anomalies have no chance to appear. Once the anomaly happens, it is easy to be found, moreover, risky products in this process will be isolated immediately.
◇ All checking data is real and effective, thoroughly recorded and automatically printed. It can be used as a record of batch production. Electronic documents are easy to preserve, search and apply for quality review and problem identification.
◇The remote monitoring function of CVS makes it more convenient and effective to control production and quality. Also with the single-orifice inspection, CVS finds and solves filling anomalies more quickly and directly.
◇ Only under the strict surveillance of CVS, the capsule filling inaccuracies can be controlled effectively and the product quality is ensured.
◇ With powerful functions and intelligent SPC, the machine always fulfills its duty. Its management is much more easier than people and its working effect is much more better than manual filling deviation check. CVS is a real effective method to guarantee production quality.
Function & Selection Form
（Clients could customize the machine by ticking function columns as needed）
Description of Basic Functions
Triple encryption system (login with ID & password, each level has its privilege to ensure operation under control)
Call product info automatically (store and invoke production details, confirm info to keep production records correct)
Timer for manual sampling (with a settable time interval to alarm operators endlessly for punctual filling check) Connected auto-sampling (with a settable time interval to sample 24 hours a day for full-time strict monitoring)
Settable Conditions (settable logical conditions for filling deviations with automatic calculation and performance)
Alarm for anomalies (weigh capsules precisely one by one, display weight data, alarm for unqualified capsules)
Retrievable alarm history (show and record reason, period, operator and other info of every alarm to improve quality)
Print weight variation table (true and detailed data as batch production records for GMP, e-files saved permanently)
21CFR-11 e-signatures (record names of operation, review and QA login in tables, conforming 21CFR part11 in FDA)
Curves of real-time weights (the curve reflects weight variations, helps to find and solve problems based on its trends)
Bell curve of CPK calculation (as a reflection of batch quality for factories to measure every batch of products)
Separation of samples (separate unqualified capsules from others to recheck and analyze, so as to locate anomalies)
Calibration of precise balance (settable self-calibrating frequency to guarantee stable balance and reliable data)
Category of charts & data (e-files are saved and classified for review, supporting multi-condition queries at any time)
Access modifying records (the staff with highest privilege are able to modify records for control and GMP purposes) Description of High-valued Additional Functions（15）Remote monitoring of production (enable managers to know about product quality, operation and staff in production) （16）Segmentation to contain risks (strict logic to judge & segment capsules from filling machine, better than full-checker) （17）Locating faulty orifice (after inspection, it identifies the specific module and the orifice of that causing risky capsules) （18）Statistical Process Diagnosis (SPD) (weight curves for each single orifice, locating and solving problems directly)
Note: Function “3A” is appended to function “(16)”. The separation of items is only for clearness. “(16)” should be ticked along with “3A”, which as a core value of CVS.
CVS can be connected to any kind of capsule filling machine, sampling automatically in high frequency, monitoring strictly all day!
The most efficient SPC quality control system online! The best way to guarantee quality!