What is capsule&tablet online monitor detection checkweigher for batches CVS?
Capsule&tablet online monitor detection checkweigher for batches is connected with all types of capsule filling machines and tablet press machine, and through online high-frequency sampling and weighing, it constantly monitors the weight variation of capsule and tablet as well as the operation status of capsule filling machines and tablet press machine. When the grain weight is found to exceed the standard, immediately alarm and automatically store the unqualified samples separately.
At the same time, capsule&tablet online monitor detection checkweigher for batches automatically generates a variety of data records, statistics, documents and control charts that required for quality management, with record query and automatic printing functions. In terms of data management, it fully complies with the highest requirements of EU cGMP and GMAP5, strictly complies with the provisions of US FDA 21CFR-PART11, and has the functions of three-level password access system, electronic record electronic signature, audit tracking, etc. to fundamentally ensure the data integrity of drug production process.
The detection for batches and die hole of capsule&tablet online monitor detection checkweigher for batches is more powerful function, with logic judgement ability. When the excessive grain weight is found, the detection for batches of CVS can immediately isolate the product batches with the risk of grain weight, so as to ensure that the qualified products batches must be qualified, and those with abnormal grain weight will be isolated in the risk product batches; the die hole detection functions of capsule&tablet online monitor detection checkweigher for batches, can even indicate every excessive grain capsule or tablet which detect by CVS and is from which die of capsule filling or tablet press machine, its advanced function of SPD(statistics prevention diagnosis), to provide an absolute advantage over than methods to solve the problem of grain weight deviation.
Capsule&tablet online monitor detection checkweigher for batches makes the grain weight of capsules and tablets and the operation condition of capsule filling machine and tablet press machine constantly under the strict and effective monitor, can not only discover the problem of grain weight differences, immediately alarm, isolate risk product batches timely, and even be directly to find out the source of the problem, at the same time capsule&tablet online monitor detection checkweigher for batches can realize remote monitoring on the production field, can real-time understanding the condition of production site anywhere anytime, which is the clair eye and wind-accompanying ear of the production and quality management personnel.
As a way of quality control, CMC checkweigher is the result control of capsules and tablets quality, the difference, capsule&tablet online monitor detection checkweigher for batches is a process control of quality, is the powerful tool for discovering problem and finding problem, is a set of strong quality management system, is the effective ground tool of SPC quality management concept, but also it is the effective means of product quality.
At the same time, capsule&tablet online monitor detection checkweigher for batches can also be used in the production of hollow capsules to monitor the grain weight of hollow capsules offline or online in real time. All types of capsules are common, and there is no need to change the mold. But it has no function of detection for batches and die hole detection.
What is the functions of capsule&tablet online monitor detection checkweigher for batches?
- Connecting with capsule filling and tablet press machine
2. Level 3 password to log in to the operating system
3. The history parameter of product recipe is called flexibly
4. Timed automatic check the precision electromagnetic balance
5. High-frequency sampling inspection at predetermined time intervals
6. Take a predetermined number of samples and weigh them one by one
7. Accurate weighing and automatically records the data of each grain
8. Draw the grain weight control curve in dynamic real – time
9. Strictly monitor according to preset alarm conditions
10. Print the inspection report of grain weight difference at any time
11. Immediately alarm if the weight exceeds standard
12. If the situation is serious, then stop tablet press and filling
13. Store good and bad products separately automatically
14. Automatic section and effectively isolates risk products
15. Real-time remote monitoring of production site
16. Build unmanned workshop to realize industry 4.0
17. Optional SPD statistical process diagnosis
18. Directly display the specific mold hole of grain weight deviation
19. Possess the powerful data information statistics function
20. CPK was calculated to draw the normal distribution of particle weight
21. Data saved permanent for query invocation
22. Electronic record electronic signature of 21CFR-11
23. Convenient for quality retrospectives, with audit trails
24. Comply fully with FDA data integrity
25. Conform to the highest requirements of cGMP GAMP5
26. Can pass the computer system verification smoothly
What is the value to users for capsule&tablet online monitor detection checkweigher for batches?
- Capsule&tablet online monitor detection checkweigher for batches is connected with capsule filling machine and tablet press machine, sampling ceaselessly according to the scheduled time interval, can be monitored 24 hours a day, the weight of capsule and tablet will not appear abnormal, because once appear abnormal, it will be found immediately, capsule&tablet online monitor detection checkweigher for batches will alarm to remind, and at the same time, there are risks of product segments was immediately isolated, so closely monitored capsule&tablet online monitor detection checkweigher for batches in 24 hours, whether the product quality, or production equipment running status, all in a controllable state, not a problem.
- All grain weight data is true and reliable, and the statistical information is detailed and recorded permanently, can query can print, the sample test record of grain weight printed out on paper has comprehensive information and detailed data, can be directly as a batch production records, the disadvantages of manual sampling weighing and recording are exempted, greatly reduced the operator labor intensity, make the drug quality control more on a new step.
- In terms of timeliness and effectiveness of risk management and control, the inspection for batches and isolation function of CVS cannot be achieved manually; the diagnosis function of die hole SPD statistical process makes the problem from being discovered to the root of the problem a flash, which completely saves a lot of time, energy and waste of materials when the machine has to be run to troubleshoot the problem in manual mode.
- In terms of compliance, capsule&tablet online monitor detection checkweigher for batches meets the highest requirements of cGMP and GMAP5, strictly complies with all regulations of US FDA 21CFR-PART11, meets all requirements of data integrity, and electronic data is convenient for quality traceability and audit tracking.
- The powerful functions and remote monitoring of capsule&tablet online monitor detection checkweigher for batches make production and quality management more simple and effective. Capsule&tablet online monitor detection checkweigher for batches is not only a practical tool to improve quality and realize SPC statistical process control of drug quality, but also a necessary hardware facility for enterprises to upgrade manufacturing and realize artificial and unmanned workshops.
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Post time: Oct-29-2020